QuickPatch UV LED

Sewertronics’ UV LED shadowless solution to patch repair


The new Sewertronics’ QuickPatch UV LED cures prepregs for spot repair from DN80 mm to DN600 mm. QuickPatch’s high-power UV LED design incorporates a breakthrough, shadowless technology that guarantees full radiation reach on to the entire surface of fibre-glass prepregs. The UV LED radiation design follows the radiation and cooling principles of our patented LED RIG UV LED technology. QuickPatch packers are presented in a 1 meter long format with an optional camera embedded configuration (UV LED packers can be custom-built for clients willing to have spot-repairs above 1 meter long. Please contact us for further information).

Just as our Speedylight+ and LED RIG equipments, QuickPatch will change the game in the rehabilitation industry by bringing incredibly fast curing times, portability and easy-to-use features.

QuickPatch UV LED

UV LED shadowless solution to patch repair from DN80 to DN600

The new Sewertronics’ QuickPatch UV LED cures prepregs for spot repair from DN80 mm to DN600 mm. QuickPatch’s high-power UV LED design incorporates a breakthrough, shadowless technology that guarantees full radiation reach on to the entire surface of fibre-glass prepregs. The UV LED radiation design follows the radiation and cooling principles of our patented LED RIG UV LED technology. QuickPatch packers are presented in a 1 meter long format with an optional camera embedded configuration (UV LED packers can be custom-built for clients willing to have spot-repairs above 1 meter long. Please contact us for further information).

Just as our Speedylight+ and LED RIG equipments, QuickPatch will change the game in the rehabilitation industry by bringing incredibly fast curing times, portability and easy-to-use features.



QuickPatch Product Range Summary

Working diameters Cable length Integrated cable and air hose Shadowless technology Packer length
QuickPatch Lite DN80-DN600 50 No Yes 1,2 m (*)
QuickPatch Pro DN80-DN600 75 Yes Yes 1,2 m (*)
(*) Packer’s actual length will vary due to slight deformation of silicone tube at packer’s front and rear structural end-caps. Estimated actual length once packer is fully inflated: 1 meter. Other packer lengths available on request.

QuickPatch UV LED

Shadowless technology

QuickPatch UV LED

Sewertronics’ shadowless technology delivers an homogeneus UV light exposure along 100% of the surface of the patch, ensuring a full-body curing of the laminate.


Diameter ranges: DN80 to DN600


QuickPatch UV LED is designed to cover a working range from DN80 to DN600.

4 packer sizes are available:
      • DN80 – DN150
      • DN100 – DN250
      • DN300 – DN450
      • DN450 – DN600


QuickPatch UV LED
QuickPatch UV LED


CCTV Camera


All QuickPatch UV LED packers can include, as an option, a fish-eye axial viewing camera, to support during the positioning and curing operations.

With the Vision Control package, the control unit is equipped with a 8’’ to display the images from the camera of each packer.

QuickPatch UV LED





QuickPatch UV Lite version

The Lite version allows to cure the full range from DN80 – DN600, including a 50 m manual cable reel and a separate control unit.

Main options
      • Vision control package: a 8’’ monitor and electronics to integrate CCD cameras in every curing packer.
      • Go to the job-site Kit, 20 & 50 m. A Kit that includes all necessary accessories to position and bring compressed air to the UV packer.


QuickPatch UV LED



QuickPatch UV Pro version

The Pro version allows to cure from DN80-DN600, including a 70 m reel with elastic hose of DN20 and air ducts to supply compressed air for packer inflation. Hose design integrates power supply cable and data communication wires to curing cores and CCD cameras. Packer can be positioned either pushing the white hose in or puling from the opposite manhole.

QuickPatch Pro UV LED

Go the job-site Kit


With Go to job-site 20 & 50 you would have everything you need to cure UV packers. This kit includes: small compressor, pressure regulator, manometer, 20 m (or 50 m) 1 1/2'' air hose, 20 m (or 50 m) of pushing rods (8 mm diameter, length 1.000 mm). Air filter and water separator. Option for QuickPatch Lite only.



Curing times: from 150 s to 4 min depending on the resin


Curing speed of a UV pack when exposed to a given UV light source, would be a function of the diameter of the patch, the UV power and the type of resin.

QuickPatch UV LED System Specifications

Specifications
Working diameters DN80 – DN600
System control Siemens PLC, proprietary software
UV LED modules 4 modules (1,2 m packer)
Sensors Internal core temperature sensor
Camera Optional, axial viewing
Shadowless technology Yes
Cable reel Manual
Umbilical cable 50 m
Weight QuickPatch Lite 38 kg (control unit + cable reel + UV packer)
Weight QuickPatch Pro 54 kg (control unit + cable reel + UV packer)
Dimensions QuickPatch Lite 425 x 336 x 196 mm (control unit)
Dimensions QuickPatch Pro 1140 x 900 x 550 m (cable reel + control unit)
Power supply 230 VAC. Maximum power consumption 1000 W












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