The Sewertronics’ QuickPatch LED cures prepregs for a spot repair from DN80 mm to DN450 mm. QuickPatch’s high-power LED design incorporates a breakthrough, shadowless technology that guarantees full radiation reach to the entire surface of the fibre-glass prepregs.
The LED radiation design, follows the radiation and cooling principles of our patented technology and allows to cure every patch in just 3-5 minutes.
Just as our Speedylight+ and LED RIG equipment, QuickPatch LED changes the game in the rehabilitation industry by bringing incredibly fast curing times, portability and easy-to-use features.
QuickPatch LED system is mounted on an aluminum frame with 4 mobility wheels. It includes a power supply, 10” monitor to display live footage from the camera that is integrated within the LED packers & emergency stop button. It combines up to 50 m hose, and all the necessary air connections to inflate the packer during curing. An intuitive compact control unit commands all the system functions.
All the LED packers are compatible with SpeedyLight+: just disconnect the LED curing head from your SpeedyLight+ and connect any of the four UV patches radiation sources to work in ranges from 80 to 450 mm.
Sewertronics provides a high-quality pre-pregs, a pre-impregnated fibre-glass mat that is delivered ready to install, saving the service contractor’s time at the job-site. The glass fibre material comes already impregnated with our LED epoxy resin and packed individually in a UV protection foil pouch. This ensures the patch would not cure unless exposed to the LED radiation from the QuickPatch LED curing system.
The mat (carrier) is a three-layer fiber-glass mat of around 1.000 g/m2, delivering a leak-tight repair and excellent mechanical properties.
Sewertronics’ shadowless technology (patent pending) delivers a homogeneous UV light exposure along 100% of the surface of the patch, ensuring a full body curing of the laminate.
Packers length (1000 m, being effective working length 600 mm): 1 m, though packer’s actual length will vary due to slight deformation of silicone tube at packer’s front and rear structural end-caps. Estimated actual length once packer is fully inflated: 1 meter. Other packer lengths available on request.
All QuickPatch UV LED packers integrate an axial view camera, to support during the positioning and curing operations. The control unit is equipped with a 10’’ monitor to display the images from the camera of each packer.
With Go-to-the-job site kit, you would have everything you need to cure LED packers. It includes: small compressor, pressure regulator, manometer, 1/2 air hose, 10 - 50 m of pushing rods (8 mm diameter, length 1.000 mm). Air filter and water separator.
SPECIFICATIONS | |
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Working diameters | DN80 – DN450 |
System control | Hysteresis Temperature Controller |
UV LED modules | 4 modules (1,2 m packer) |
Sensors | Internal core temperature sensor |
Camera | Yes |
Shadowless technology | Yes |
Cable reel | Manual |
Umbilical cable | 50 m |
Weight QuickPatch | 54 kg (control unit + cable reel + UV packer) |
Dimensions QuickPatch | 952 x 700 x 424 m (cable reel + control unit) |
Main Monitor | 10” installed within the C.U |
Emergency Stop | Yes, Emergency Stop Button installed within the Control Unit, Additional RCD switch |
POWER REQUIREMENTS | |
Voltage | 110 – 230V 50/60 Hz |
Mains requirement | E-type or Std. Schuko wall socket |
Conection | 5 m power cord with V-lock system |
Power | 1000W |
Mains requirement | Std. Schuko wall socket |
Curing speed or exposure times, are a function of the diameter, LED power, laminate thickness and type of resin. For most of the applications curing times vary from 3 to 5 min. This curing speed in addition to the pre-impregnated patches, increases contractors’ efficiency by minimizing working times at the job site.